Covered area
15,000 sq. ft. purpose-built unit with separate machining, inspection, wash and packing bays.
Machine shop
Equipment list
Fourteen machines across turning, milling, grinding and support operations, running two shifts, six days a week.
Jyoti DX 170 turning centre
Marshall CNC turning centre
| Machine | Type / Feature | Working envelope | Control | Qty |
|---|---|---|---|---|
| CNC Turning Centre | Slant-bed, 8" chuck | ø200 × 500 mm | Fanuc | 2 |
| CNC Turning Centre | Heavy duty, 12" chuck | ø320 × 750 mm | Siemens | 1 |
| CNC Turning + Live Tool | C-axis, bar feed ø65 | ø160 × 400 mm | Fanuc | 1 |
| Vertical Machining Centre | 3-axis, BT-40 | 800 × 450 × 500 mm | Fanuc | 2 |
| Vertical Machining Centre | 4-axis with rotary table | 1000 × 500 × 550 mm | Siemens | 1 |
| Conventional Lathe | Tool room grade | ø300 × 1500 mm | — | 3 |
| Radial Drilling Machine | 40 mm capacity | 1200 mm arm | — | 1 |
| Surface Grinder | Precision, magnetic chuck | 450 × 200 mm | — | 1 |
| Bandsaw / Cut-off | Automatic feed | ø250 mm | — | 2 |
Metrology Temperature controlled
Quality control
Measured before it is shipped
Inspection is a separate, air-conditioned room — not a corner of the shop floor. Instruments are calibrated on schedule against NABL-traceable standards.
First-article approval, in-process checks at a defined frequency, and a final inspection report with actual measured values on every critical dimension. If a dimension drifts, we catch it at the machine, not at your incoming gate.
| Instrument | Range / Type | Least count / Accuracy |
|---|---|---|
| Coordinate Measuring Machine | 500 × 400 × 300 mm | 3.5 µm |
| Profile Projector | ×10 / ×20 optics | 5 µm |
| Digital Height Gauge | 0 – 600 mm | 2 µm |
| Surface Roughness Tester | Ra / Rz | 0.01 µm |
| Micrometers & Bore Gauges | 0 – 300 mm | 1 µm |
| Hardness Tester | Rockwell / Brinell | ±0.5 HRC |
Materials
What we machine
All material is procured against mill test certificates and tracked by heat number from goods-inward through to dispatch.
| Material family | Common grades | Typical application |
|---|---|---|
| Mild Steel | MS, IS 2062, C45 | General structural & machined parts |
| Alloy Steel | EN8, EN19, EN24, EN31 | Shafts, gears, high-stress components |
| Stainless Steel | SS 304, 316, 410, 431 | Food, pharma, marine, hydraulic |
| Aluminium | 6061, 6082, 7075, LM6 | Lightweight housings, aerospace-grade parts |
| Brass & Bronze | IS 319, phosphor bronze | Bushes, fittings, valve components |
| Cast Iron | FG200, FG260, SG iron | Housings, pump bodies, machine bases |
| Engineering Plastics | Nylon, POM, PTFE, UHMWPE | Wear pads, guides, insulators |
Plant & infrastructure
Built to run without interruption
Power
160 KVA sanctioned load with 125 KVA DG backup — no production loss during outages.
Compressed air
2 × 20 HP screw compressors with dryer and moisture separation for pneumatic clamping.
Material handling
3-ton EOT crane plus hydraulic pallet trucks across the bays.
Storage
Racked raw-material store with heat-number segregation and a climate-controlled gauge room.
Workforce
38 people across two shifts — programmers, setters, operators, inspectors and support staff.
Tool room In-house fixture build
Support operations
Processes we arrange through approved partners
Anything we cannot do under our own roof goes to a vetted, audited vendor — and comes back with a certificate. You deal with one supplier, not five.
- Heat treatment — hardening, tempering, case carburising, nitriding
- Induction hardening and stress relieving
- Plating — hard chrome, zinc, nickel, black oxide, phosphating
- Anodising (natural, black, hard-coat) for aluminium
- Powder coating and industrial painting
- Cylindrical and centreless grinding
- Wire EDM and laser cutting for profiles
- Non-destructive testing — DPT, MPI, UT
Let's build it right
Have a drawing? Get a quote in 24 hours.
Send us your 2D/3D drawing with material and tolerance details — our team reverts with feasibility, lead time and pricing.